Triple Maintenance Manual

Triple Maintenance Manual
('69-'75)
This manual is divided into sections for ease of viewing. The entire manual can be downloaded in PDF format by clicking here. The file is 75MB
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Contents

Charging Systems	Ignition System (cont)	Lighting System and Warning Devices
H1/A/B/C Charging Systems	H1/A/C Ignition Systems	Headlight
Testing the Alternator	Timing	Taillight
Testing the Regulator	Matching the Timing Marks	Adjusting the Brake Light Switch
Testing the Rectifier	Timing with Dial Gauge	Turn Signals
S-Series Charging System	Troubleshooting	Horn
Testing the Alternator	H1D and H2 Ignition Systems	Troubleshooting
Inspecting the Rectifier	Timing	Bulbs
Inspecting the Voltage Regulator	Matching the Timing Marks	Switches
H1D/E/F H2/A/B/C Charging Systems	Timing with Dial Gauge	Main Switch
Testing the Alternator	Timing with a Timing Light	Rear Brake Lamp Switch
Testing the Rectifier/Regulator	Troubleshooting	Front Brake Lamp Switch
Ignition System	H1E/F Ignition Systems	Turn Signals
S-Series and H1B Ignition Systems	Timing	Main Fuse
Timing	Matching the Timing Marks	Wiring Diagrams
Matching the Timing Marks	Timing with Dial Gauge	S-Series
Checking S-Series with Dial Gauge	Timing with a Timing Light	H1/A/C
Checking the H1B with Dial Gauge	Troubleshooting	H1B
Troubleshooting		H1D
		H1E/F
	Specifications	H2

Fuel	Excessive Noise
Ignition	Handling Problems
Compression	Brake Problems
Hard-Starting	Clutch Problems
Erratic Performance	Transmission Problems
Insufficient Power	Kickstarter Problems
Overheating	Electrical Problems
Excessive Smoking	Troubleshooting Chart

Carb Sync	Ignition System Service	Static Timing Early H1
Compression	Oil Pump Adjustment	Static Timing Late H1
Contact Points Service	Oil Pump Notes	Static Timing H2
Dial Indicator on Early H1	Signal Coil Gap	Static Timing Points
Dial Indicator on H1D/H2	Sparkplug Service	Throttle Drag
Dial Indicator on Points Models	Start Cable Adjustment	Timing (General)
Fuel System Notes		Timing Light Use

Air Cleaner	Carburetor Tuning	Carburetor Specifications
Carburetor Theory	Synchronizing the carburetors	Fuel Tank Cap
Carburetor - Disassembly	Tuning the idle and low-speed	Fuel Tank - Removing
Carburetor - Cleaning & Insp	Tuning the mid-range mixture	Petcock - H Series
Carburetor - Assembly	Tuning the high-speed mixture	Petcock - S Series

Principles of Operation		Testing the Transmission Shifting
General Service Instructions		Engine Assembly continued
Fasteners		Fitting the Engine to Frame
Ordering Parts		Assembling RH Side of Engine
General Tools		RH Engine Cover - H Series
Special Tools		RH Engine Cover - S Series
Overhauling the Engine		Check Valves
Disassembling		Assembling LH Side of Engine
Cleaning and Inspecting		Assembling Top End of Engine
Assembling the Engine		Engine Specifications

Clutch	Assembling the S-Series Trans
Transmission	Adjusting Gear Engagement
Servicing the Clutch & Transmission	S-Series
Disassembling	H-Series
Cleaning & Inspection	Clutch Adjustment
Clutch	Transmission Specifications
Transmission Parts	Clutch Specifications

Handlebar	Rear Swingarm	Disc Brake Service
Removing	Lubrication	Removing Pads
Installing	Inspecting for Worn Bushings	Replacing Pads
Twistgrip	Removing	Servicing the Caliper
Steering Stem	Inspecting Alignment	Servicing the Master Cylinder
Checking Bearing Adjustment	Inspecting and Replacing Bushings	Cleaning and Inspecting
Adjusting Bearings	Installing	Assembling
Removing	Adjusting Chain Tension	Bleeding the Hydraulic System
Cleaning and Inspecting	Lubricating the Drive Chain	Wheel Hubs and Bearings
Replacing Damaged Races	Brake System	Removing
Installing	Drum Brake Operation	Cleaning and Inspecting
Front Fork	Drum Brake Service	Assembling
Steel Slider Forks	Assembling	Installing the Wheels
Disassembling	Equalizing Twin-Cam Brake	Tires and Tubes
Inspecting	Installing	Inflation Pressure
Assembling	Centering the Brake Panel	Removing the Tire
Aluminum Slider Forks	Adjusting the Front Brake	Inspecting
Disassembling	Adjusting Brake Pedal Position	Wheel Balancing
Inspecting	Adjusting Rear Brake	Swingarm Specifications
Assembling	Adjusting Rear Brake Light Switch	Tire Specifications
Rear Shock Absorbers	Disc Brake Operation	Fork Specifications
Removing		Drum Brake Specifications
Inspecting		Disc Brake Specifications
Installing